A powered roller conveyor system helps to move the equipment from one place to another place. Conveyor systems are mainly useful for efficient mechanical handling for the transportation of loads. There are lots of varieties of conveyor systems in the market, which may confuse you. So, it is essential to know about the different factors of the system.
How Actually The Conveyor System Works:
- A powered roller conveyor system is an asset of two or more stretched pulleys. These belts help to strengthen the system and perform a close loop around the pulley, which helps to rotate.
- The variety of systems depends on which conveyor system you have and how the conveyor system is designed.
Main Types of Powered Roller Conveyor System:
This section will detail the important kinds of roller conveyors present in the industry. We are highlighting the major designations here, but know that more types exist and that there is a lot of overlap between these different types. Also, these roller conveyors can be a mix of many designs, depending upon the manufacturer.
However, not every system will work for you in the best possible way.
Gravity Roller Conveyor
These types of conveyors are very affordable and common in the market. They used to carry light to medium products because they did not require the use of motors.The concept is similar to that of free rollers. The difference lies in the inclined configuration of this type of conveyor. Gravity roller conveyors are suitable for loads with a flat and rigid bottom.
Gravity Systems move payloads without the utilization of power motors to automate the movement along the conveyor line. Or by a person manually moving the payload along with a level skate wheel or roller conveyor. So you will typically see gravity conveyors utilizing skate wheels and/or rollers.
Gravity roller conveyors can be implemented as temporary conveyors or any lightweight loads that don’t require any specialised timing or heavy load.
Belt Driven Roller Conveyor
Belt driven roller conveyors are useful to transfer products that have various shapes, sizes and weights.
The belt is in direct contact with the product. It offers a higher degree of control providing better support for the product, especially on incline/decline processes.
If you’re transporting product on an incline or decline, the belt conveyor offers the friction needed through changes in elevation.
High-speed barcoding processes require a belt conveyor to keep products stabilized as it passes through the scanner.
Belt conveyors provide the accuracy needed through consistent speed for gapping and tracking processes. All products, no matter weight or shape, will maintain a constant speed.
Chain Driven Roller Conveyors
This type of conveyor allows you to move heavy loads like pallets that cannot be transported on a roller conveyor. There are conveyors with two, three, four or even five or more chains.
Whereas gravity conveyors work by manually pushing products. Or utilizing the force of gravity, chain-driven roller conveyors.
Driven chains are integrated into side frames and power rollers via internal bearings. And fixed axels, which accommodate both direct drives and slip drives for accumulation.
Chain driven roller conveyors ideally have wrapped chains around each roller. They are designed for the use of a single strand chain. Which makes them suitable for extreme duty and heavy items.
How to Choose a Right Powered Roller Conveyor System:
The first decisive factor you will need to consider is the load capacity. Next, it is essential to think about the conveying route to be set up. The type of products to be conveyed is also an important aspect. You will need to take into account their weight, volume and condition (bulk or packaged products).
You will also need to think about the technology that will be suitable for your installation. Lastly, the configuration of the space in which the conveyor will be installed is an important point not to overlook. Is it possible to install the conveyor system on the ground? If the answer is no, you can choose an overhead conveyor system.
Skatewheel is perfect when you need to maintain the speed of the product. It is also a good choice for curved sections of the line because each little wheel moves individually.
A Roller conveyor, on the contrary, is ideal for slowing down the products coming out of a high-speed sorter. The main drawback of non-powered conveyors is an inability to control the exact speed of the line
Frame Capacity and Design
Different frame designs have different designs and capacities. The frame design determines your frame capacity requirements and the load of your products.
The frame must be capable of loading your item easily and the conveyor should have hook or rod couplers to connect multiple conveyors together.
The powered roller conveyor system that you purchase should have specifications according to your needs. The conveyor should easily transfer your item and should be durable and easy to use.
Quality of Materials
It is a crucial part of the conveyor system that must have high-quality materials. Some rollers are made with plastic or rubber to increase friction, and they are lightweight. Some are made with steel or aluminium drums.
Control and Environment
They are for fast and speedy movement of loads. The motor inside the conveyors allows how much control should be allowed and the environment in which the roller conveyors operate. Sometimes if there is, unfortunately, heat, dust dirt or moisture in the environment.
Decide On The Type
This is by far the simplest type of conveyor that doesn’t require any forces but inertia and gravity to move the product forward. Non-powered conveyors can be used to load packages into the truck, take away the products coming out of a sorter or help employees push the goods to the next workstation. The two most common types of non-powered conveyors are skate wheels and rollers. To choose the right conveyor type, remember the main difference between them
But without proper conveyor selection, the product may not be able to make it to the other pieces of equipment in the project. The next time you’re selecting a conveyor, be sure to gather as much information as possible; the more information you have, the better the final solution will be.
For powered roller conveyors and what type of roller conveyors and how to buy the right roller conveyor according to your need. To ensure you get a high return on investment, conveyor selection must. The weight of your products, available facility space, environmental conditions, and cleaning and maintenance resources.
With many types of roller conveyors available on the market, it may be challenging to find the optimal handling system for your needs. All the tips mentioned above will help you to better understand how a conveyor works and what benefits it can provide you.